Aqua Metals and 6K Energy plan circular supply chain of critical minerals for lithium battery manufacturing in US

Li-ion battery recycler Aqua Metals and battery materials company 6K Energy plan to create a sustainable circular supply chain in the United States for the critical minerals essential to domestic lithium battery manufacturing. Aqua Metals and 6K Energy have signed a multi-part memorandum of understanding (MOU) covering the scope of the collaboration in the coming years.

The strategic partners’ plan outlines a future joint venture to co-locate a full-scale lithium battery recycling facility engineered and operated by Aqua Metals to supply 6K Energy’s PlusCAM cathode manufacturing plant.

The shared facility will utilize Aqua Metals’ Li AquaRefining sustainable recycling technology to convert spent batteries and manufacturing scraps into the raw materials for 6K Energy’s proprietary UniMelt sustainable CAM manufacturing process—eliminating tens of thousands of tons of carbon pollution and waste from the battery supply chain each year.

The MOU includes a proposed supply agreement for recycled materials from Aqua Metals to meet the critical mineral needs of the 13,000 tonnes-per-year PlusCAM facility.

Aqua Metals’ patented AquaRefining technology recovers critical metals from spent lithium batteries using electricity in a closed loop, lowering emissions, and reducing landfill waste by 95% compared to current battery recycling processes. 6K Energy’s UniMelt process is the first full-scale microwave plasma production system, delivering significantly lower emissions and reduced capital and operating costs versus current cathode production methods.

PlusCAM will be the first UniMelt plasma cathode manufacturing plant, providing low cost, ultra-sustainable production of battery material in the US. 6K Energy has raised more than $350 million, including a $50-million grant from the Department of Energy, to fund the buildout and expansion of PlusCAM facilities.

Aqua Metals currently operates the first sustainable lithium battery recycling facility at its Li AquaRefining pilot and is also developing a five-acre, 10,000 tonnes-per-year clean metals recycling campus nearby in the Tahoe-Reno Industrial Center—enough critical material for 50,000 EV batteries each year. Over a decade of battery recycling innovation, Aqua Metals has raised $275 million to support commercialization of its technology and is applying for government-backed loans and grants to further accelerate commercial-scale deployments.

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